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Precision Current Shunt FL-2 Series - High Stability Resistor from China Suppliers and Factory for Accurate DC Current Measurement

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Expanded Technical Specification: FL-2 Series Precision Current Shunt

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The FL-2 series precision current shunt is a highly reliable and low-temperature-coefficient resistor designed for seamless integration with panel-mounted ammeters. Manufactured in China, this current shunt is ideal for precise and safe measurement of high DC currents that exceed the typical input range of standard panel meters. By utilizing this shunt, you can protect your meter from overload damage while ensuring highly accurate current readings. As a trusted supplier and factory, we prioritize quality and stability, making our FL-2 series an essential component for any high-current measurement application.

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    Working Principle

    As a precision resistive component, the FL-2 shunt operates on the Ohm's Law principle for current measurement. When connected in series with the measured circuit and the panel meter, the shunt performs two critical functions:

    • 1 Current Diversion: It carries the bulk of the high system current (typically 99% or more of the total current), while allowing only a small, precisely proportional fraction of the current to flow through the connected panel meter.
    • 2 Voltage Drop Generation: The controlled, low resistance of the shunt produces a linear, repeatable voltage drop across its terminals when current passes through it. This voltage drop is directly proportional to the measured current and is within the input range of the panel meter, which is calibrated to display the corresponding full-scale current value.
    💡 Example: A standard FL-2 shunt rated for 100 A / 75 mV will generate a 75 mV voltage drop when 100 A of current flows through it. This 75 mV signal is compatible with panel meters calibrated to this voltage standard, enabling the meter to accurately indicate the 100 A system current without being exposed to the full current load.
    Core Technical Characteristics
    1 High Precision & Stability

    Manufactured with special alloy materials (e.g., manganin or constantan) that feature extremely low temperature coefficients of resistance, the FL-2 shunt maintains consistent resistance values across a wide operating temperature range. This minimizes measurement drift and ensures long-term accuracy, even in harsh industrial environments.

    2 Optimized for DC Current Measurement

    The FL-2 series is primarily designed for DC current applications (e.g., battery charging systems, DC motor drives, electroplating equipment, and power supply units). Its resistive design ensures linear performance with DC currents, avoiding the inductive or capacitive effects that can impact AC current measurement accuracy.

    3 Wide Current Rating Range

    Available in a comprehensive range of rated current values (typically from tens of amps to thousands of amps), the FL-2 shunt can be matched to the specific high-current measurement requirements of the system, with corresponding voltage drop outputs standardized to common panel meter input ranges (e.g., 75 mV, 100 mV).

    4 Robust Construction for Industrial Use

    Built with a rugged, compact structure, the FL-2 shunt features heavy-duty terminal connections to handle high current loads without overheating or loose connections. Its design is optimized for easy installation in control panels, switchgear, and test equipment.

    Frequently Asked Questions
    Q What is the working principle of the FL-2 shunt?
    The FL-2 shunt operates on Ohm's Law. It is connected in series with the measured circuit and diverts the majority of the high system current through itself, while generating a small, proportional voltage drop across its terminals. This voltage drop is read by a calibrated panel meter to display the actual current value.
    Q What materials are used in the FL-2 shunt, and why does it matter?
    The FL-2 shunt is manufactured using special alloy materials such as manganin or constantan. These materials have extremely low temperature coefficients of resistance, which means the shunt's resistance value remains stable across a wide temperature range, ensuring accurate and drift-free measurements over time.
    Q Is the FL-2 shunt suitable for AC current measurement?
    No. The FL-2 series is primarily designed for DC current measurement applications. Its purely resistive design ensures linear and accurate performance with DC currents. For AC applications, inductive or capacitive effects may affect measurement accuracy, and a different type of current sensing device would be recommended.
    Q What voltage drop standards does the FL-2 shunt support?
    The FL-2 shunt supports standard voltage drop outputs commonly used with panel meters, such as 75 mV and 100 mV. For example, a 100 A / 75 mV rated shunt will produce exactly 75 mV at full rated current, which is compatible with panel meters calibrated to this standard.
    Q What current ratings are available for the FL-2 shunt?
    The FL-2 shunt is available in a wide range of current ratings, typically spanning from tens of amperes up to thousands of amperes. This broad range allows it to be matched precisely to the high-current measurement requirements of various industrial systems and applications.
    Q Where can the FL-2 shunt be installed and used?
    The FL-2 shunt is designed for easy installation in a variety of industrial environments, including control panels, switchgear, and test equipment. Its rugged, compact construction with heavy-duty terminal connections makes it suitable for demanding applications such as battery charging systems, DC motor drives, electroplating equipment, and power supply units.